Welcome to Sloan Safety Equipment-Traffic safety and PPE product supplier
Hello everyone, I am Yoli, Who is specialized in the traffic safety industry for more thatn 10 years. Today, we will talk about Rubber Wheel stopper;
Do you often worry that the Wheel Stopper which you buy doesn't look like a new product, but rather like a second-hand one;
The quality of Wheel Stopper we see in parking lots and other places varies greatly, some looks with smooth surfaces without water bubbles, while others have rough surfaces with more particles; Some have a long lifetime, while others are damaged in a short period of time; What are the reasons for these different product qualities? What aspects do we need to consider in order to produce a high-quality rubber locator?
Let's first review the production process of rubber products:

To produce a high-quality rubber product, we need to strictly control every detail of the production process. And we will analyze them one by one from the following issues that customers are more concerned about:
1.How to ensure a smooth surface of the product- Selected fine and impurity free rubber powder as raw material.
Raw materials are the foundation of product quality. In the manufacturing process of Speed Hump,Wheel Stopper and other rubber product, rubber powder is one of the key materials, and its quality directly affects the durability, sealing, and stability of the product. Therefore, it is necessary to use fine and impurity free rubber powder as the raw material. Good rubber powder can ensure a smooth surface of the product and reduce friction loss; You can distinguish which raw material is better through the following pictures.
| Normal | Better |
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2. How to ensure that there are no water bubbles on the surface of the product- The rubber mixing process needs to ensure uniformity.
Rubber mixing is the process of mixing rubber powder with other additives to form a rubber compound with specific properties. This step is crucial for producing high-quality Wheel Stoppers. During the rubber mixing process, it is necessary to strictly control the temperature, time, and stirring speed to ensure that all components are fully mixed and evenly distributed..

3.
How to ensure a longer product lifetime? High temperature heating treatment requires sufficient time.
For rubber products below 20kgs, high-temperature heating treatment is a key step in improving their performance. High temperature can promote further cross-linking of rubber molecules, enhancing the hardness, wear resistance, and aging resistance of the product. However, the heating time must be precisely controlled, especially for small wheel stopper, where an 18 minute high-temperature heating time is a validated and effective parameter. This time can ensure that the product is fully cured without causing performance degradation or deformation due to excessive heating. If some factories reduce this time to 12 minutes in order to save costs, the products produced will not appear much different on the surface,but due to insufficient internal heating, their lifetime will be greatly reduced.

4.How to ensure stable product quality? Worker proficiency: Experience forges quality.
On the production line, the proficiency of workers is an indispensable factor in ensuring product quality. For the production of the same wheel stopper, experienced workers can more accurately determine the material status, adjust equipment parameters, and promptly identify and solve problems. They are familiar with every detail of the production process, able to flexibly adjust operating methods based on product characteristics and production requirements, ensuring that each process reaches the optimal state. Therefore, strengthening worker training and improving the overall quality of the team are of great significance for improving the production quality and efficiency of locators.
In summary, producing a high-quality rubber product requires comprehensive consideration from multiple aspects such as raw material selection, rubber mixing process, high-temperature heating treatment, and worker proficiency. Only by strictly controlling and striving for excellence in every aspect can we ultimately create products with excellent performance and reliable quality, meeting the needs of the market and users.